Course Outline

Introduction to Industrial Robotics and Automation

  • Overview of industrial robotics ecosystems
  • Communication standards: OPC UA, Modbus, and Profinet
  • ROS and PLC roles in automation environments

ROS-PLC Communication and Integration

  • Understanding ROS topics, services, and messages
  • PLC programming basics for ROS connectivity
  • Using OPC UA and MQTT for interoperability

Setting Up the Integration Environment

  • Installing and configuring ROS 2 and Codesys
  • Network setup between robot and PLC
  • Building communication bridges between systems

Control and Coordination of Industrial Robots

  • ROS-based motion control for robotic arms
  • PLC signal mapping for task synchronization
  • Coordinated operation between robot and machine processes

Digital Twins and Virtual Commissioning

  • Concept and architecture of digital twins in automation
  • Simulating production lines in Gazebo or Unity Reflect
  • Real-time feedback between physical and digital environments

Data Acquisition, Monitoring, and Optimization

  • Collecting telemetry from PLCs and sensors
  • Analyzing performance data using Python or ROS tools
  • Optimizing robotic workflows through predictive analytics

Advanced Topics in ROS-Industrial

  • Introduction to ROS-Industrial interfaces and libraries
  • Integration of machine vision and AI-based quality inspection
  • Security and maintenance in ROS-PLC systems

Hands-on Project: ROS-PLC Integrated Digital Twin

  • Designing a virtual model of a robotic cell
  • Connecting the simulation with PLC control logic
  • Testing synchronization and optimization in real time

Summary and Next Steps

Requirements

  • Familiarity with industrial automation and PLC systems
  • Experience with Python or ladder logic programming
  • Basic understanding of robotics and control communication protocols

Audience

  • Automation engineers developing or maintaining robotic systems
  • Systems integrators implementing ROS-PLC communication
  • Professionals working on digital twin or industrial simulation environments
 28 Hours

Delivery Options

Private Group Training

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  • Pre-course call with your trainer
  • Customisation of the learning experience to achieve your goals -
    • Bespoke outlines
    • Practical hands-on exercises containing data / scenarios recognisable to the learners
  • Training scheduled on a date of your choice
  • Delivered online, onsite/classroom or hybrid by experts sharing real world experience

Private Group Prices RRP from €9120 online delivery, based on a group of 2 delegates, €2880 per additional delegate (excludes any certification / exam costs). We recommend a maximum group size of 12 for most learning events.

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